WRONG PART NUMBERS SET-UP

Texas Die Casting – TOC Memo

Date: August 14, 2003

To: John Howze, Bill Evans, Billy Diviney, Martha Baker, David Pack and Mike Korsmo

Cc: Scott Daniel, John Oxton, Joe McKeown, Dusty Johnson

RE: Tooling that runs Multiple Part Numbers:


1.Identify the Constraint (State the Problem):

Wrong part numbers are set-up in tools and ran in production


2.Exploit (Define causes and cures):

POSSIBLE CAUSES:

POSSIBLE CURES (ACTION ITEMS):


3.Subordinate (Involve\train others):

1. Matrix Team to design and implement matrices, picture books and work instructions required

a. Team members include: Bill, Billy, Martha, David and Terry

b. MEETING ON AUGUST 25, 2003 at 2:00 pm: 5 Step Form Used in the Meeting   (the link above is another example of using the 5 Step Form by the "Matrix Team" in developing the matrix)

2. Advance Planning Team to coordinate all new transfer work with Joe McKeown

a. Team members include: Bill, Billy, Martha, David and Terry

3. Training on print reading to be reviewed and method of instruction will be developed by David Pack

a. Until 2nd and 3rd Shift personal are train they can request help from the Tool Room Machinists




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